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Suzuki Factory Service Repair Manuals in pdf format download free. Suzuki workshop manuals.
PROPELLERS
An outboard motor is designed to develop its rated power within a specified engine speed range. The maximum rated power delivered by the Suzuki models are shown in your service manual. If the standard propeller fails to meet the above requirement, use another pitch propeller to hold the engine speed within the range specified in your manual propeller selection chart.
Installing a propeller with pitch either too high or too low will cause incorrect maximum engine speed, which may result in severe damage to the motor.
Installing a propeller with pitch either too high or too low will cause incorrect maximum engine speed, which may result in severe damage to the motor.
- Suzuki 2-15HP outboard motors Service Manual Suzuki's condensed service manual covers the following models: - Suzuki DT2 - Suzuki DT3.5 - Suzuki DT4 - Suzuki DT5, DT6 and DT8 - Suzuki DT9.9 and DT15 (1983-1987) and DT15C (1988) Manual is. Outboard Motors Suzuki Download Service and Repair Manuals Subject: Outboard Motors Service Manuals.
- Overall, the Suzuki Outboard Manual is a highly reliable document written by industry experts with helpful tips such as break-in information for your outboard motor to ensure maximum performance. And the best part is that this manual is available for different models.
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- Suzuki DF150 Manuals Manuals and User Guides for Suzuki DF150. We have 3 Suzuki DF150 manuals available for free PDF download: Service Manual, Owner's Manual.
Disassembly of propeller shaft components
1. Slide propeller shaft away from reverse gear housing assembly
Account for reverse gear back-up shim thrust washer
2. Remove horizontal slider and forward gear thrust washer
3. Remove spring
4. Using special tool, push dog pin shifter.
5. Remove clutch dog shifter propeller shaft.
PROPELLER
• Inspect propeller for bent, chipped or broken blades and replace or repair if necessary.
• Inspect propeller bushing splines for wear or other damage and replace if necessary.
• Inspect propeller bushing for deterioration or slipping and replace if necessary.
PROPELLER SHAFT COMPONENTS
• Inspect horizontal slider and connector pin for excessive wear or other damage. Replace if necessary.
• Inspect clutch dog shifter for excessive wear, chip or other damage. Replace if necessary.
• Inspect dog pin for bent or other damage. Replace if necessary.
• Inspect propeller shaft / splines for wear, twist or other damage. Replace if necessary.
PROPELLER SHAFT BEARING HOUSING
• Inspect housing for cracks or other damage. Replace if necessary.
• Inspect propeller shaft bearings and reverse gear bearing for pitting, rough or other damage. Replace if necessary.
• Inspect oil seals and O-ring for cuts, nicks or tears. Free toyota owners manual download.
Replacing propeller shaft oil seal
1. Remove retaining ring
2. Extract oil seals
1 and washer 2.3 using oil seal remover.
Do not re-use oil seal once removed.
Always use a new oil seal.
3. Apply Water Resistant Grease to inner circumference of housing.
4. Using an oil seal installer, drive two oil seals (one at a time) into housing.
The lipped portion of seal should face towards propeller.
Apply Water Resistant Grease to seal lips.
5. Install washer and retaining ring.
PROPELLER INSTALLATION
1. Install spacer shaft, then slide on propeller
2. Fit spacer specified torque.
Suzuki Df 150 Break In
1 and propeller stopper 2 onto propeller3.4, washer 5 and nut 6, then tighten nut to
Propeller nut : 55 N.m (5.5 kg-m, 40.0 lb.-ft.)
3. Push cotter pin secure.
PROPELLER SELECTION FOR COUNTER
ROTATION
For counter-rotation model, newly designed stainless steel propellers are available as follows.
Suzuki highly recommend to use the genuine Suzuki counterrotation propeller for the counter rotation model. In case of twin installation, always use on both engines, the same size normal rotation and counter-rotation propellers.
ENGINE CRANKED, BUT NOT START (OR STOPS SHORTLY AFTER STARTING)
UNSTABLE IDLING / TROLLING (OR ENGINE TENDS TO STALL)
UNSTABLE IDLING / TROLLING (OR ENGINE TENDS TO STALL)
• Incorrect by-pass air screw adjustment [NOTE3]
• IAC valve failure [NOTE3]
• IAC passage failure (clogged hose, etc.) [NOTE3]
• Spark plug failure
• Ignition coil failure
• ECM failure
• Wire continuity / connection failure
• Failure of high pressure fuel system components :
• Fuel injector (clog, stuck valve, etc.)
• Fuel pressure regulator (incorrect regulated pressure, etc.)
• Fuel pump (clogged suction filter, leakage in tank, etc.)
• Fuel filter (clog, etc.)
• Hose (clog, kink, leakage, etc.)
• IAC valve failure [NOTE3]
• IAC passage failure (clogged hose, etc.) [NOTE3]
• Spark plug failure
• Ignition coil failure
• ECM failure
• Wire continuity / connection failure
• Failure of high pressure fuel system components :
• Fuel injector (clog, stuck valve, etc.)
• Fuel pressure regulator (incorrect regulated pressure, etc.)
• Fuel pump (clogged suction filter, leakage in tank, etc.)
• Fuel filter (clog, etc.)
• Hose (clog, kink, leakage, etc.)
Download Complete Service Repair Manual for Suzuki Outboard Motor DF150 DF175 4-Stroke.
This Factory Service Repair Manual offers all the service and repair information about Suzuki Outboard Motor DF150 DF175 4-Stroke. The information on this manual covered everything you need to know when you want to repair or service Suzuki Outboard Motor DF150 DF175 4-Stroke.
Owners Manual Gm
Models Covered:
2006 Suzuki Outboard 4 Stroke DF150 (DF 150) 150HP (150 HP) Engine
2006 Suzuki Outboard Four Stroke DF175 (DF 175) 175HP (175 HP) Motor
2007 Suzuki Outboard 4 Stroke DF150 (DF 150) 150HP (150 HP) Engine
2007 Suzuki Outboard Four Stroke DF175 (DF 175) 175HP (175 HP) Motor
2008 Suzuki Outboard 4 Stroke DF150 (DF 150) 150HP (150 HP) Engine
2008 Suzuki Outboard Four Stroke DF175 (DF 275) 175HP (175 HP) Motor
2009 Suzuki Outboard 4 Stroke DF150 (DF 150) 150HP (150 HP) Engine
2009 Suzuki Outboard Four Stroke DF175 (DF 175) 175HP (175 HP) Motor
2010 Suzuki Outboard 4 Stroke DF150 (DF 150) 150HP (150 HP) Engine
2010 Suzuki Outboard Four Stroke DF175 (DF 175) 175HP (175 HP) Motor
2006 Suzuki Outboard Four Stroke DF175 (DF 175) 175HP (175 HP) Motor
2007 Suzuki Outboard 4 Stroke DF150 (DF 150) 150HP (150 HP) Engine
2007 Suzuki Outboard Four Stroke DF175 (DF 175) 175HP (175 HP) Motor
2008 Suzuki Outboard 4 Stroke DF150 (DF 150) 150HP (150 HP) Engine
2008 Suzuki Outboard Four Stroke DF175 (DF 275) 175HP (175 HP) Motor
2009 Suzuki Outboard 4 Stroke DF150 (DF 150) 150HP (150 HP) Engine
2009 Suzuki Outboard Four Stroke DF175 (DF 175) 175HP (175 HP) Motor
2010 Suzuki Outboard 4 Stroke DF150 (DF 150) 150HP (150 HP) Engine
2010 Suzuki Outboard Four Stroke DF175 (DF 175) 175HP (175 HP) Motor
This manual is INSTANT DOWNLOAD. It means no shipping cost or waiting for getting a CD package for several days. you will receive this manual today via instant download on completion of payment via our secure payment processor.
Vw Owners Manual
Manual Contents:
Owners Manual Toyota Solara
General Information
Periodic Maintenace
Engine Control System
Electrical
Fuel System
Power System
Mid Unit
Power Trim Tilt
Lower Unit
Wire and Hose Routing
Suzuki Df 150 Owners Manual Download Online
This manual can be used by anyone from a first time owner/amateur to a professional technician.Even the most novice mechanic can also easily follow the step-by-step guides which are made simple by the illustrations and drawings.Keep this manual handy and use it often. Performing routine, preventive maintenance will save you time & money by helping to prevent premature failure and unnecessary repairs.
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File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Compatible: All Versions of Windows & Mac
Language: English